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The PVC (polyvinyl chloride) pipe production line is a combination of equipment and processes used to manufacture PVC pipes. PVC pipes are widely used in fields such as construction, water supply and drainage, power, communication, and farmland irrigation. The following is a general introduction to the PVC pipe production line:
1. Raw material preparation: The first step in the PVC pipe production line is to prepare the raw materials. The main raw materials are polyvinyl chloride resin powder (PVC resin), as well as additives such as stabilizers, lubricants, fillers, etc. These raw materials are mixed and pre-treated according to specific formulas.
2. Extruder: The mixed PVC raw materials are heated and plasticized through an extruder, resulting in an extruded molten state. The extruder is composed of a feeding section, a screw, a cylinder, and a die head. The screw pushes the molten PVC into the mold head, forming the desired pipe shape.
3. The extruded pipe enters the cooling device through a conveyor belt or roller to quickly cool and solidify. Then, enter the sizing machine and control the outer diameter and wall thickness of the pipe through molds of different specifications.
4. The final step of the production line is to conduct quality inspection and packaging of the finished product. Inspect the dimensions, appearance, mechanical properties, and other aspects of the pipes to ensure that the products meet quality standards. Then, the pipes are usually packaged in a form suitable for transportation and storage.
Model | PVCG-2-50 | PVCG-4-25 | PVCG-110 | PVCG-160 | PVCG-250 | PVCG-315 | PVCG-400 | PVCG-6630 |
Supporting Extruder | SJZ51/105 | SJZ665/132 | SJZ51/105 | SJZ65/132 | SJZ65/132 | SJZ80/156 | SJZ80/156 | SJZ92/188 |
Pipe Range(mm) | 16-50 | 16-25 | 20-110 | 50-160 | 50-250 | 110-315 | 160-400 | 315-630 |
The length of vacuuum calibration tank(mm) | 4000 | 4000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 |
Haul-off speed(m/min) | 1.2-12 | 1-10 | 0.6-6 | 0.5-5 | 0.4-4 | 0.3-3 | 0.2-2.5 | 0.2-1.5 |
Installed capacity(kw) | 67 | 85 | 67 | 85 | 95 | 125 | 135 | 255 |
Total length(mm) | 17000 | 18000 | 17000 | 18000 | 20000 | 20500 | 28000 | 30000 |
In addition to the basic process steps mentioned above, some PVC pipe production lines may also include other processes, such as vacuum straightening, wire cutting, thread processing, etc., to meet the needs of different pipeline applications. In addition, some production lines may integrate automated control systems to improve production efficiency and product quality.
Perfect service system:
1. We will provide the Feasibility Analysis Report for the wood-plastic project.
2. We will provide the model selection and technical parameter for wood-plastic machinery.
3. We will provide the design for the plant and electric power accounting for the facilities.
4. We will provide the design for wood-plastic formula according to the product requirements.
5. We will provide the technology of wood-plastic product surface treatment
6. We will provide technique training for operator.
7. We will provide solution for the practical problem during the production.
8. We will install and test the machine for free.
9. We will provide turnkey project to customers.